LED Light-emitting diodes
 
 
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LED Light-emitting diode

LED Light-emitting diode

LED Light-emitting diode

A light-emitting diode (LED) is a semiconductor that emits light when current flows through it through the principle of electroluminescence. Early LEDs emitted infrared (IR) light (invisible to humans) at low intensity which were used primarily in remote controls. While the first visible-light LEDs were limited to red; more colors were eventually possible – and white can be created by using multiple semiconductors or a layer of phosphor on the device.

White light can be created using individual red, green and blue LEDs; but results in poor color rendering (see the segment on color and CRI – Color Rendering Index) which is not good for use in entertainment design where skin, costumes, makeup and scenic colors are nuanced and of high importance.

Phosphor-based LEDs involves coating LEDs of one color (typically blue) with phosphors of different colors to form white. The color of phosphor (a substance that exhibits the phenomenon of luminescence; it emits light when exposed to some type of radiant energy) used depends on the LEDs original color; using several phosphor layers can widen the emitted spectrum and raise the CRI.

Early (beginning in 1996) white LEDs were expensive and inefficient, but as output increased exponentially and efficiency increased: costs of reliable devices fell.

Commercially available LEDs can have an efficiency of up to 223 lumens per watt as of 2018 which is a huge increase compared to incandescent bulbs. LED chips can be encapsulated using resin, silicone or epoxy with solvents and/or phosphor to help maintain color output between chips.

RGBW (Red, Green, Blue, White) LEDs combine RGB units with a phosphor white LED which allows the fixture to be “tunable white” which allows the light to match other light sources – especially useful in film/video production. These fixtures can often be adjusted to match anywhere between 2700K (Kelvin) / warm white through 6500K / daylight and cool white. Many of these (more expensive) fixture may also be dimmed without the traditional “amber drift” that incandescent sources caused which is another useful benefit when working on film/video.

LED advantages / disadvantages compared to incandescent light sources

LED advantages compared to incandescent light sources: LED disadvantages include:
  • Lower power consumption (which also translates to less heat) – generally use about 1/6 the wattage of similarly bright incandescent lamps
  • Longer lifetime
  • Physical robustness (much more resilient / less fragile)
  • Smaller size
  • Faster switching
  • LED’s also do not contain mercury like fluorescent lamps or Compact Fluorescent Lamps (CFLs)
  • Generally low voltage (though they’re getting brighter all the time)
  • Direct Current (DC) inherently
  • They generally blink or pulse very quickly making their illumination less steady
  • Not all LEDs are dimmable – and those that are often require special dimmers due to their low wattage draw
  • More expensive initially (cost savings recouped through less maintenance and lower electric bills).
  • LED Pars

    Introduced around 2005, LED Pars have all but replaced Par Cans due to the advantages listed above. LED’s throw light in a very directional pattern. In fact; household LED lamps generally use multiple LED chips pointing in various directions to emulate more traditional light bulbs. Because the entertainment industry typically wants light sources to be far away from the area they are lighting; the inherent directional throw of LEDs lends itself well to our needs. Dispersant lenses can be added to LED par fixtures to soften the light and adjust the size of the beam emitted.

    Costs:

    All prices approximate as of December, 2023. Bulk discounts are available.
    Traditional Pars use incandescent lamps which require more power to run and likely a traditional dimmer to control.  They would be “white” light; can be colored by using gel. These fixture require Par lamps (which contain the filament, reflector and lens) which usually cost between $30-50.
    Par 16 (airplane runway light style) fixtures can cost around $30 with Par 64s (large / 8” equivalent for theatre usage) fixture are roughly $90.
    ETC Source Four PAR costs roughly $320 each and uses a lamp that costs roughly $20.
    LED Pars use LEDs that are built into the fixture (typically meaning the lamps aren’t replaceable).  Some LED Pars are white (can be colored with gel) most often for retail and museum installations… Most are either RGB or RGBW (or some other mix of oddball colors to produce a dynamic color range by mixing).  LED pars tend to use little electricity and don’t need physical dimmers; but require DMX (Digital Multiples – see that segment) signal to control the intensity and color of the fixture via a lightboard or enabled computer.

    Inexpensive DJ quality (imperfect color rendition, limited brightness) can cost as low as $100 (cheaper aren’t even worth looking at) aren’t really bright enough for use on a large stage, but can tint some scenery with a color wash.
    Entertainment-Industry White LED pars generally cost beginning at $900.
    Entertainment-Industry color LED pars (like this ETC Desire D60X Studio HD LED Par) runs roughly $3,620. while an ETC Desire D60 Vivid costs roughly $2,900.  Both of these use a (different) 7-color system.

    ETC Edisre D60X Studio LED par

    ETC Edisre D60X Studio LED par costs roughly $3,620.
    Image courtesy ETC

    LED Lekos

    A benefit of LED lekos is that because LEDs throw directional light; nearly all of the light can be directed to the reflector and subsequently through the conjugate focal point which gives lekos their adaptability and shape control.

    Costs

    All prices approximate as of December, 2023. Bulk discounts are available.
    Incandescent ETC Source 4 leko $650 with lens tube
    Incandescent Altman leko $575 with lens tube
    Incandescent Source 4 Zoom (15-30 degree or 25-50 degree) $1,000
    *each of these use lamps that cost about $20.

    ETC Source 4 LED Series 3 (flexible color) $3,000 with lens tube
    The Lustr X8 array includes a mix of green, lime, blue, indigo, cyan, amber, red and deep red LEDs.
    Altman LED (flexible color) $2550 with lens tube
    ETC Source 4 WRD Color Series II LED

    ETC Source 4 WRD Color Series II LED
    Image courtesy ETC

    ETC Source 4 WRD Color Series II kit

    ETC Source 4 WRD Color Series II kit
    Image courtesy ETC

    In this photo, provided by ETC of a Source 4 LED color kit; you can see that the lamp is comprised of multiple LEDs on a 4-sided chip, and the kit comes with an ultra-efficient ellipsoidal reflector. Why isn’t the reflector a smooth, curved ellipse? While early fixtures had smooth reflectors, modern designers figured out that because the filament (light source) isn’t actually a single point; the near-square shape more similar to the size of the filament is more effective.

    LED Cyc units

    Far cycs tend to throw about a 5'-6' "column" of light; so you'd need approximately one unit for every 6' width of cyc or drop you're trying to light.
    Example: A 30' wide drop would need 6 fixtures per color (or 6 LED color-tunable cyc units) for a smooth wash.

    LED Cyc-Lights are very popular. Their small physical size, long life, and low power consumption make them an excellent wall (or drop) wash replacement. Advanced units, like this one from ETC, have color-changing abilities built-in as well.
    ColorSource CYC by ETC
    ColorSource CYC by ETC

    Approximate cost: $1,900/each as of December, 2023

    Introducing LED Pars and Intelligent Fixtures

    This video is the second of a two-part video series about DMX. The first DMX video is available here.


    Having trouble with the above video? Watch it directly on Vimeo or YouTube.

    Let’s look at some lights!

    For this demonstration I’m going to use a high-end disc jockey (DJ) style DMX control board.  Overall simple in design, it’s highly portable because its simple 2-line LED display is built in, and this board has a joystick which can be fun with moving light fixtures.
    This light board has only one DMX 512 output, and uses the less expensive 3-pin XLR connector.  That also means we’ll have to connect all of our lights in one continuous chain.
    As for the fixtures, let’s start with some relatively simple Light Emitting Diode (LED) pars.  We need to start by plugging the units in to both power (these units use American standard 120 volt AC with Edison connectors) and to our lightboard via a 3-pin DMX cable.  In order to control both of these units, we’ll need to daisy-chain them by connecting one to our lightboard, then the second unit to the first unit.
    To keep our signal clean, we’ll add a terminator to the second fixture.
    These par 38s have a few different modes that are available, including sound-activated and slave options; but we’re more concerned with controlling them with DMX, so we need to give them a DMX address. I’m going to set them to address 25.  I’ll explain why I chose that number a little later.  For the moment, so that I can control both of these units at the same time, I’m going to set them both to address 25.
    Before we can use these lights, we need to load their fixture profile into our control board.
    Many lightboards have different procedures for handling the same information, On this one, we’re going to choose “Fixture” then unit “3”.  This board doesn’t have a profile for these exact Par 38’s, but its generic Par 36 and Par 64 profile will serve us just fine.  We could also use the generic 32 DMX profile, but that would use up 32 channels; when these units only need 3 for our purposes.
    Some fixtures use 32 DMX channels; this board breaks those into banks of 8 which can be active at one time.  In this case, we have control over the three primary colors; Red Green and Blue, in that order, from “0” to full intensity.  Remember that DMX has a range of 255; so full in this case is 255, not 100. Programming fixtures via DMX takes a little more planning and effort than standard lighting units and dimmers.  With a standard parcan, we’d only have one color frame in the unit, but we’d only have to set one channel’s worth of information; intensity.  In this case, we have to set 3 channels, but we can choose our colors “on the fly”.
    Once we’re happy with our cue, we can record this as a preset.
    Perhaps we don’t want both fixtures to be controlled by the same channels; while this control can be useful for a full stage wash, sometimes a designer wants more control than that.  In this case, we can simply change the address of one of the pars.  Let’s make one of them address 26.  Now when we set a level for channel 1, only red from par 1 reacts, as expected.  However, when we bring up channel 2, we get odder results.  And if we jump to one of our presets instead, again we get inconsistent results.
    The reason for this is that while par one is set to address 25, it actually makes use of three channels; so DMX address 25, 26 and 27 are controlling par 1.  By setting par 2 to address 26, it also follows information from 26, 27 and 28,  but in the same color order, so we get unintended results.
    To control the units discreetly, we must leave DMX channels 25-27 free.  So, let’s set par 2 to address 28.  Now we have full control over each fixture independently.  Realize that the presets we recorded only affect par 1 because channels 28 through 31 were at zero when we recorded these looks.

    Let’s take a look at some even smarter intelligent fixtures.

    Moving fixtures fall in to 2 general categories, moving heads and moving mirrors.  There are, of course, advantages and disadvantages to each.  Moving mirrors tend to be less expensive overall, take up less room, and can be quieter.  Their chief disadvantages tend to be that they have less range of motion and often have less features.
    This is a LED scanner which uses 8 channels.  Not all scanners are created equally of course.  This one was really designed for use in clubs by DJs, but it does offer us controls for:
    Pan
    Tilt
    Colors
    Gobos
    Shutter / Strobe
    Dimmer / Intensity
    12 preset movement washes
    And a speed control for those movements
    This fixture connects the same way, with a  DMX input which we’ve daisy-chained from the pars, and I’ve addressed it to DMX 17.  Because it uses 8 channels, it actually uses channels 17-24, which is why we set our first par to address 25.
    Again we have to load a fixture profile into our board.  Into fixture 2 I’m going to set it to the Accuscan 250; which is this particular unit.
    This fixture uses a color wheel which has 8 colors plus white.  These colors are created by glass gels which are not changeable, so we can not mix custom colors. 
    It does have a rainbow feature where it will continually rotate through the individual colors and then back again, and we can set the speed of that rotation.
    This fixture also has 8 gobos and “open” (or no gobo) and offers a “shake” feature which moves the gobo as if in an earthquake.  It can also rotate through the gobos.
    It offers strobe shutter effects, but these are not like leko shutters; we can not reshape the light to a square or a doorway.
    Its dimmer actually does dim the LED, so it’s quite smooth.
    And its movement patterns can be fun for cast parties.

    Units with a higher intelligence.
    Moving head fixtures are heavier than mirror-based scanners; they also tend to be noisier and more expensive.  On the plus side, however, they usually have a wider range of movement they can cover and typically have more options available to them.  This one’s not an exception.
    It uses 16 channels to control
    Pan Movement
    Pan Movement (fine)
    Tilt Movement
    Tilt Movement (fine)
    Color wheel
    Rotating gobo wheel
    Gobo index
    Fixed gobo wheel
    3-facet prism control
    Focus control
    Strobe and shutter functions
    Dimmer control
    Iris
    Frost filter
    Speed control
    And the obligatory cast-party auto programs
    This unit can pan rotate up to 630 degrees and tilt up to 265 degrees.
    It has a fixed color wheel with 8 colors including a UV filter plus white.  It also offers a rainbow effect which is continual, so it can scroll forever in the same direction.  Our scanner color wheel had to “bounce” back and forth.
    It has 7 rotatable gobos and 7 fixed gobos, all of which can be changed, and by combining gobos, we can create a wide array of wonderful effects.
    Its shutter, too, is not like a leko; it’s primarily used for a strobe effect.
    Its dimmer is mechanical. In this case it’s similar to the closing of venetian blinds, a procedure which is not as smooth or pretty as actually dimming the lamp, but there is no color shift, and the lamp doesn’t need to warm up to full intensity.
    It has an iris and frost filter,
    And controls for its pre-programmed effects.
    I have this unit addressed to channel 1, and it takes 16 to control it, the reason why the other units start at 17.  Because all of our fixtures use less than 512 channels, we can control all of our lights at the same time with this small board.

    Lighting fixtures are not the only technology that use DMX. 
    Many types of effects can as well, such as...
    Effects wheels which rotate a projection wheel in front of a lighting fixture to create moving effects. 
    Color scrollers, which basically sit in the gel frame of a standard lighting unit, then use DMX to tell them which color to scroll to.
    There are remote irises and shutters which can remotely reshape the light from a standard or intelligent leko.
    There are even remote-controlled arms that can make a traditional fixture move like an intelligent fixture.
    Another lighting challenge that has crept into the theatre in recent years has been controlling data projectors.  While data projectors as a whole are outside the scope of this video, lighting designers are often given the task of controlling and supplying power to these fixtures even if the set designer or a specific projection designer is responsible for the images that are projected.
    A specific challenge with data projectors is that when they fade to black, they are actually trying to project black, so it’s not a true blackout.  This fade can leave a distracting glow on stage when a blackout is called for and can leave the audience seeing moving silhouettes caused by light spilling out of these darkened units.
    City Theatrical, a manufacturer of many DMX controlled lighting effects, has created a projector dowser that rotates a metal flag in front of a projector eliminating the light spillage typically left behind by a projected black.  In this particular unit, a DMX signal runs in to a power supply, which then sends out a 4-pin DMX cable signal:  2 pins for the signal and two pins for powering the unit.
    The fixture can then be hung on a side arm in front of the offending data projector or attached beside or on the fixture itself in some cases. 
    The metal flag can be attached so that the channel set to zero is either flag open or closed, with the channel at full rotating the flag into its other position.
    You can see that DMX can operate a large array of fixtures in the lighting designer’s toolbox.